heavy duty mold rack system injection mold storage racks

Category

Mracking is a professional manufacturer of mold storage racks in China and can offer a wide range of mold racks in different colors, sizes and load capacities for you to choose from. Click on the “Quick Quote” button below to get a price reference table for a standard size mold rack.

Additional information

Standard Size(L*D*H)

3100*600*2000mm

Layer

3Layer, 4Layer, 5Layer, Customizable

Load Capacity

1000kg, 2000kg, 3000kg, Customizable

Color

Blue, Green, Orange, Customizable

Weight

430kg

Volume

1CBM

MOQ

2 sets

Estimated Delivery Time

15 days

what is mold rack?

Mold rack also named mould rack or die rack, mainly consists of columns, drawer panels with bearing, top crane and guide rails. Mold storage racks are usually used to store various production molds such as injection molds, die-casting molds and hardware molds. According to the different bearing capacities, it can be divided into standard mold racks and fully open mold racks. Standard mold racks usually have a carrying capacity of 200-800kg per drawer and a maximum carrying capacity of 1000kg; fully open mold racks have a carrying capacity of 1500-3000kg per drawer, which is ideal for accessing heavy duty molds. Learn more about the use of mold racks.

Free design drawings for you

Layout plan

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Three-dimensional view

The size and thickness of the materials used, the size of the racks, the number of levels, and other parameters will let you confirm.

Renderings

Our engineers can also produce renderings and installation step-by-step drawings to facilitate the installation of your racks.

Installation of mold rack

The installation of the mold storage rack system is more complicated compared to the pallet rack. In the first step you need to stand the column upright; in the second step you need to connect the top and bottom of the column with the reserved holes with connecting rods and lock the screws to ensure the stability of the rack; in the third step you need to put the drawer panel into the rail and install the anti-slip buckle. The installed mold rack should ensure that the drawer is safe enough and will not jam when sliding.

The Main Production Process Of Mold Rack

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1
Punching Process

Punches run the length of the hanging plate at standard intervals where the cross beams are connected, most of them are 50mm or 75mm pitch.

2
Rolling Process

Steel coil through the rolling equipment to form the upright and beam, beam usually have P beam and interlock beam, upright usually have diamond hole and teardrop hole.

3
Welding Process

Through welding, the hanging plate and beam; upright and footplate are closely connected together, which effectively strengthens the stability of the rack structure.

4
Spraying And Baking Process

Polish the product after welding, then use electrostatic powder spraying technology on the surface, and finally use the high-temperature baking process to ensure a smooth surface.

5
Packaging Process

Finally came to the last step. After the production of the product is completed, we usually package the exported goods to avoid long-distance transportation damage and seawater erosion during shipping.

Our products are packaged in the following ways

Air Bubble Film
Air Bubble Film
Pallet Packaging
Pallet Packaging
Wooden Case
Wooden Case
Carton Box
Carton Box

What you want to know about mold rack

In China, the standard size of mold rack is L3100*D600*H2000mm, with 1 starter bay and 2 add-on bay, the top is equipped with a crane to facilitate the lifting of molds, and the load capacity is usually 1000kg per drawer panel.

The material used to produce mold racking is usually U-channel steel. This kind of steel belongs to hot rolled steel, which has strong bearing capacity and hardness and is not easy to be deformed.

Generally speaking, 1000kg per layer is suitable for most companies to store moulds for production. For a small number of customers who require higher load-bearing capacity, the maximum load-bearing capacity of heavy-duty mold racks that Mracking mold rack manufacturers can manufacture is 5000kg to 6000kg per drawer panel.

The price of standard size mold storage racks produced by China mold rack manufacturers is about 500-700 USD per set. Here Mracking would like to remind you that mold racks belong to heavy duty racks, when buying mold racks we should choose high quality mold storage racks instead of just focusing on its price, the risk of personal and property safety loss after purchasing poor quality mold racks is huge. Mracking mould storage rack provides twenty years warranty service to ensure you can use the mold storage rack safely and conveniently, now contact Mracking immediately.

The mold rack system mainly consists of columns, drawer panels with bearing, top crane and guide rails, with simple structure and easy installation. Compared with high density racks such as shuttle racks and gravity racks, mould racks are relatively easy to install. And our drawing engineers will design the corresponding installation drawings before the mold storage racks are sent to the customer. When necessary, we can even send our engineers to the site to guide the installation.

The molds for production are usually heavy, and a safety accident during storage can bring disastrous consequences to the company. Mould storage racks have high requirements for safety, so mold rack manufacturers design mold storage racks with anti-slip clips under each drawer panel to prevent the drawer panel from shifting. Of course, to ensure the safety of mold rack storage the most important point is not overweight, most of the warehouse storage rack safety accidents are caused by overweight.

The size of each drawer panel of standard mold rack is L900*D600mm, and the drawer size of heavy duty mold rack can be customized according to your mold size and storage needs.

It is possible to store more than one set of molds in one drawer. The exact number of sets of molds per drawer panel depends on the size of your molds and the weight of the molds. For example, injection molds are usually large and heavy and each drawer panel can only hold one set of molds, while small hardware molds are lighter and smaller and can be stored in the same drawer panel.

For non-standard, we support design and customization, you need to send the size and weight data of your regular mold to our engineer. Our engineers will design a suitable mold rack drawing according to your actual mold size and weight for your confirmation. We will arrange the production only after confirming the accuracy, to make sure you can use the mold rack to store the mold easily.

Generally speaking, mold rack manufacturers will equip each set of mold storage racks with a traveling crane for easy access to the molds for their customers. If your warehouse has a large traveling crane to lift the molds, then you do not need a traveling crane, which will save you some money in buying mold racks.

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