pallet rack supported mezzanine racking system

Category

Mezzanine rack is a combination of mezzanine floor and adjustable rack. Mezzanine floor with racks allows for a cost efficient creation of extra floor space in existing buildings. Beautiful and simplicity, the uprights and beams of the light duty structured, multifunctional for almost all users. Mezzanine rack was widely used in the high warehouse, small cargo, pick up by manual, muckle storage, take full advantage of the space, save warehouse space. Especially auto spare parts, electron devices, light industry and clothing industry, etc. Click on the “Quick Quote” button below to get an instant price for a mezzanine rack.

Additional information

L*D*H (mm)

customizable

Layer

2Layer, 3Layer, Customizable

Load Capacity

200kg, 300kg, 500kg

Color

Blue, Gray, Orange, Customizable

Weight

Customizable

Volume

Customizable

MOQ

20 sqm

Estimated Delivery Time

15 days

What is a mezzanine rack?

Mezzanine racking system is to build an intermediate mezzanine on the existing workplace or rack to increase the storage space, it can be a two level mezzanine or a three level mezzanine, it is suitable for accessing some light weight and small volume goods, it is suitable for multi-variety high volume or multi-variety small volume goods, it is necessary to access the goods by hand, the goods are usually sent to the second or third floor by forklift, hydraulic lift or elevator, then by light trolley or hydraulic pallet truck to a certain location. Mezzanine rack, usually using medium duty rack or heavy duty racks as the main body and floor support (according to the total load weight of the unit racks to determine the choice of racks), the floor panel is usually selected cold-rolled steel plate, patterned steel plate or steel gate. Mezzanine racking system has more applications in the field of auto parts, light industry, electronics, clothing and other industries. Learn more about what is a mezzanine rack?

Free design drawings for you

Layout plan

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Three-dimensional view

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Renderings

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Installation of mezzanine rack

Mezzanine rack installation first needs to install its main racking part, put the column upright, then hang the beam of the rack to the corresponding hole of the column and insert the safety catch to prevent it from falling off. After the rack is installed it will form a more stable structure, at this time you need to install the beam of the mezzanine on the column of the rack and install the cross beam. Finally, lay the steel plate flat on the mezzanine beam and do a good job of fixing measures to prevent displacement, and a simple mezzanine rack is installed.

The Main Production Process Of Mezzanine Rack

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1
Punching Process

Punches run the length of the hanging plate at standard intervals where the cross beams are connected, most of them are 50mm or 75mm pitch.

2
Rolling Process

Steel coil through the rolling equipment to form the upright and beam, beam usually have P beam and interlock beam, upright usually have diamond hole and teardrop hole.

3
Welding Process

Through welding, the hanging plate and beam; upright and footplate are closely connected together, which effectively strengthens the stability of the rack structure.

4
Spraying And Baking Process

Polish the product after welding, then use electrostatic powder spraying technology on the surface, and finally use the high-temperature baking process to ensure a smooth surface.

5
Packaging Process

Finally came to the last step. After the production of the product is completed, we usually package the exported goods to avoid long-distance transportation damage and seawater erosion during shipping.

Our products are packaged in the following ways

Air Bubble Film
Air Bubble Film
Pallet Packaging
Pallet Packaging
Wooden Case
Wooden Case
Carton Box
Carton Box

What you want to know about mezzanine rack

Mezzanine racking system mainly consists of racks and mezzanine floor, the bottom is supported by rack columns as the floor, the structure is simple and stable, equipped with lighting system, access and management have become very convenient.

Since the height and storage needs of each enterprise are different, the mezzanine racks are usually customized and there is no standard size, our engineers will design a precise drawing for your reference according to the actual warehouse size and specific storage needs.

Mezzanine racking system belongs to light or medium-sized racking. Because of the added mezzanine, the price of mezzanine rack is slightly more expensive than traditional racking, but its storage space can be increased three to four times compared to traditional selective pallet racking.

The height of a rack supported mezzanine system depends on the height of the warehouse, the higher the warehouse the more suitable the mezzanine racking is. The floor height of mezzanine rack can be assembled flexibly, the spacing between floors is usually set at 2.2m~2.7m, and the height of the top floor is usually about 2m. The convenience of staff operation should be fully considered when designing pallet rack mezzanine.

The load capacity of pallet rack mezzanine depends on the weight of the stored goods. Our professional engineers will calculate the weight of each rack according to the weight of the stored goods and choose the material of suitable thickness, the higher the load-bearing requirement, the thicker the material. Generally speaking, the load capacity of each layer of mezzanine racks is within 500kg.

1, Mezzanine racking system is a fully assembled structure, which is easy to combine, install and disassemble at will.
2, The material cross-section of the columns, main beams and sub beams of the mezzanine racks is optimized, and the load-bearing capacity is strong.
3, The surface of the rack is treated with electrostatic powder coating, with beautiful appearance.
4, It can be flexibly designed into two layers or multi-layers according to the actual site needs. It is suitable for storing many kinds of goods and few batches of goods, and can make full use of the upper floor space.
5, the lower layer of the mezzanine racks is in the form of racks, and the upper layer can be a platform or a structure of racks. The bottom rack can both store materials and be the support of the floor, which is very flexible.

The lead time for custom mezzanine racks depends on the size of the mezzanine rack. For Xinmiao mezzanine racking system manufacturer, it may take 15 days to build a hundred square meters of mezzanine rack and only 25 days to build 500 square meters of mezzanine racks. If you need custom mezzanine racking system, consult Xinmiao mezzanine rack factory now.

Theoretically, since mezzanine rack is a pallet rack supported mezzanine, it is feasible to convert pallet racking or medium duty racking into mezzanine racks. In actuality, it is difficult to install the mezzanine due to the deviation of the dimensions when installing the mezzanine because the pallet rack or medium duty racks may have been deformed due to the heavy long-term load. And the design of pallet racking does not take into account the weight required to carry the increased mezzanine, which can overload the rack column and may even collapse and other serious accidents. Here, Xinmiao mezzanine racks manufacturer recommends you to buy new mezzanine racking system. Our professional engineers will make mechanical analyses according to the weight of your stored goods and choose the right material to ensure a safe and economical mezzanine racking system for you.

Mezzanine racks and mezzanine floor are both storage mezzanines that make full use of the upper floor space. The difference is that they are different in structure; mezzanine rack is complex and suitable for storing small, light-weight goods, which usually require manual access, while mezzanine floor is simple and easy to install, and the load capacity is usually higher; structural steel mezzanine is even often used as mezzanine offices. Before we buy mezzanine, we need to fully understand the enterprise warehouse land environment as well as the characteristics and size of the stored goods, a combination of factors to consider in order to choose the really suitable for your warehouse mezzanine platform.

When you need to buy mezzanine racks, first you have to consult the mezzanine racks manufacturer, tell them the height and size of your warehouse as well as the volume and weight of goods and other information, if you have warehouse drawings, it would be best; after receiving your detailed information, our engineers will design accurate drawings for you free of charge for your confirmation, and the quotation department will make a detailed quotation according to the drawings; after confirming the price, we will start arrange the production, the production lead is usually 10-15 days; after the production is completed, we will arrange the shipping to your country, if you have your own freight forwarder we will fully cooperate with you to provide you with the required relevant documents; the last step is the installation, we provide you with PDF installation documents and installation video support, if necessary, we can provide you with on-site installation guidance to ensure that you can correctly If necessary, we can provide you with on-site installation instructions to ensure that you can use the mezzanine racks correctly.

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