double deep pallet racking system manufacturer

Category

Xinmiao is a leading double deep racking manufacturer in China, with over 16 years of double deep racking manufacturing experience, we can provide you with double deep pallet racking customization and installation services, click the “Quick Quote” button below to get an instant quote on double deep pallet racking.

Additional information

L*D*H (mm)

2300*1000*4500, 2700*800*4500 (most common), customizable

Layer

4Layer, 5Layer, 6Layer, Customizable

Color

Blue, Green, Orange, Customizable

Load Capacity

1000kg, 2000kg, 3000kg, Customizable

MOQ

10 sets

Weight

about 125-155 kg

Volume

0.30CBM

Estimated Delivery Time

10-15 days

What is double deep racking?

Double deep racking is a racking storage system derived from heavy duty pallet racking. Its simple construction and high storage capacity reduce the number of aisles required by storing two or more deep pallets, allowing for higher storage density while still allowing operators to access each storage bay easily and relatively quickly. Compared to normal beam pallet racking, double deep racking doubles the storage capacity, effectively relieving storage needs that cannot be met by normal pallet racking. Since there are more than two bays of goods on the depth of the racking, ordinary forklift trucks can no longer complete the access to the goods on double deep pallet racking, and special double deep racking forklift trucks with telescopic forks are required to carry out the access work. Click to view pallet racking types.

Free design drawings for you

Layout plan

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Three-dimensional view

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

Renderings

If you send us the dimensions of your warehouse, our professional engineers will design an accurate drawing for you.

How is double deep pallet racking installed?

Double deep racking is a beam-type racking, which is simple and easy to install. First of all, the main part includes the assembly of the upright frame and the beam. Next is the assembly of accessories, mainly including connecting rods, column protectors, etc. If you need racking installation support, please contact Xinmiao for technical support now.

The Main Production Process Of Double Deep Pallet Racking System

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1
Punching Process

Punches run the length of the hanging plate at standard intervals where the cross beams are connected, most of them are 50mm or 75mm pitch.

2
Rolling Process

Steel coil through the rolling equipment to form the upright and beam, beam usually have P beam and interlock beam, upright usually have diamond hole and teardrop hole.

3
Welding Process

Through welding, the hanging plate and beam; upright and footplate are closely connected together, which effectively strengthens the stability of the rack structure.

4
Spraying And Baking Process

Polish the product after welding, then use electrostatic powder spraying technology on the surface, and finally use the high-temperature baking process to ensure a smooth surface.

5
Packaging Process

Finally came to the last step. After the production of the product is completed, we usually package the exported goods to avoid long-distance transportation damage and seawater erosion during shipping.

Our products are packaged in the following ways

Air Bubble Film
Air Bubble Film
Pallet Packaging
Pallet Packaging
Wooden Case
Wooden Case
Carton Box
Carton Box

What you want to know about double deep pallet racking system

The double deep racking system places one row of selective pallet racking behind another row of selective pallet racking. The operator uses a deep reach forklift to place the pallet on the deepest racking structure and then places the other pallet on the front selective racking. There is no need for aisles between the two storage racks, only a minimum safety clearance. Reducing the number of aisles from four to two increases storage density without changing the size of the warehouse, thereby doubling the storage space.

1. double deep pallet racking has a simple structure, high flexibility, adjustable height and easy disassembly and assembly.
2. Compared with beam pallet racking, the number of aisles is reduced, and the storage capacity of double deep pallet racking is significantly increased.
3. double deep pallet racking is easy to operate and does not require additional driver training for operators.
4. double deep pallet racking has higher access efficiency than drive-in racking systems.

1. It is not suitable for storing fruits, milk, fresh food and other goods that require FIFO storage.
2. It is difficult to check the placement of pallets when accessing from high places, and the racking height is limited for safety reasons.
3. Special double deep racking forklifts are required, which increases the cost of the equipment.

The price of double deep racking system depends on the size of the racking, the load capacity, the number of levels and the type of accessories, such as wire mesh decking, rack column protectors, etc. According to Xinmiao double deep racking manufacturer’s experience, the price of double deep racking system from China is about 150 to 350 USD per set, you need to consult with the double deep racking manufacturer in China for the actual price. Want to get an instant quote on double deep racking? Contact bradley@chinastoragerack.com to get it now.

Double deep pallet racking is the same as teardrop pallet racking, and its load capacity usually ranges from 1000kg to 3000kg per level, which can be customized according to the actual storage needs of the customer. If you need to customize heavy duty double deep pallet racking, please contact Xinmiao immediately and our engineers will design a drawing for you and give you an instant quote for your reference.

The double deep racking system, due to its similarity with the selective pallet racking system, is a very practical warehouse racking storage system that can meet a wide range of storage needs. The double deep racking system is suitable for storing products with long shelf life and the same type of products and is not recommended for storing very perishable products. For companies seeking high storage capacity and low cost, double deep pallet racking is an economical and efficient storage solution.

Double deep pallet racking is the best compromise between selective pallet racking and drive-in racking system because of its simple structure, high storage capacity and low manufacturing cost. Double deep pallet racking is suitable for storing products with long shelf life, such as electronic appliances, hardware, tobacco, etc. The double deep pallet racking adopts the first-in, last-out storage method. To maximize the storage capacity of the warehouse and at the same time save costs, double deep pallet racking is the preferred warehouse storage rack for most SMEs.

1. Use a forklift with telescopic forks for accessing double deep pallet racking.
2. When accessing, pay special attention to whether the pallets at the back are correctly forked to prevent safety accidents caused by goods not correctly placed on the beams.
3. To prevent overloading during the use of double deep pallet racking, the weight of the goods stored on each level should not exceed the maximum load capacity of the racking design.
4. In the process of using double deep pallet racking, the principle of putting light goods on the upper level and heavy goods on the bottom level should be achieved.
5. Forklift should be as light as possible in the process of operation to prevent the forklift from hitting the rack and causing safety accidents.

Xinmiao’s double deep pallet racking is made of high-quality Q235B cold-rolled steel produced by the Baosteel brand, which has high hardness and toughness and strictly complies with international quality standards in terms of safety and integrity. Our engineers will set the appropriate rack height according to the type of goods to be stored, and with different rack protection facilities to minimize the safety hazards arising from design defects. From the production of racking columns and beams to the production of racking accessories, Xinmiao has a complete production line with controlled delivery time.

20 years. Under the condition of no overweight and non-human damage during the use, Xinmiao provides 20 years of warranty service. We have absolute confidence in our double deep pallet racking, and any quality problems within the warranty period can be returned or exchanged for free.

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