Searching for the racking systems that could fulfil your requirements without creating trouble for your pocket? Okay! Selecting the appropriate rack systems is always puzzling and can cost a lot of money, so it is important to do this intelligently and as cost-effectively as possible.
So, to help you in this case, in this blog, we will explain the racking pricing and its pricing factors so that you can maximise the return on your investment. Keep reading to cut costs while enhancing productivity in your warehouse!
1) Understanding Warehouse Racking Systems
As the name suggests, racking systems are structures used for storage in warehouses, factories, or any storage facility. These systems help make better use of vertical space. Well, they increase the storage capacity without needing a bigger building. Racks keep items off the floor, make it easier to find goods, and allow forklifts or workers to access inventory quickly and more safely.
With well-organised inventory, companies are guaranteed to save a lot of time, reduce the risk of damage to goods, and improve workflow.
Common Types of Racking Systems
i) Selective Pallet Racking: This is the most common type of warehouse racking. It allows you to access every pallet directly without moving others. It’s great for storing a variety of products and is easy to install and adjust.
ii) Drive-In / Drive-Through Racking: These systems are effective for keeping large quantities of identical items. Forklifts are able to drive directly into the racks to pick or place pallets. Yes, they are great because no separate aisles are needed.
iii) Push-Back Racking: This system allows multiple pallets to be stored deep on a single lane. Each time a pallet is taken, the following one slides into place. This is a good option to have higher storage density without needing access to all pallets at the same time.
iv) Pallet Flow Racking: Also known as gravity flow racking, this type of storage uses rollers to automatically propel the pallets forward. It uses the “first-in, first-out” system, which is beneficial for time-sensitive goods.
v) Cantilever Racking: This type of racking employs long protruding arms instead of shelves and is best suited for long or bulky items like pipes, metal bars, and lumber.
vi) Mobile Racking: These racks can be found on mobile bases that move along tracks. They reduce unused aisle space and maximise space on the floor, making them ideal for cold storage or small warehouses.
2) Factors Influencing Warehouse Racking Prices
There are several important factors in the warehouse racking cost. These factors must be understood to help you accurately plan your budget and choose the optimal racking solution.
- Material and Build Quality
Racking systems are priced differently simply because of the type of materials used. For instance, high-grade steel racking is made from high-grade steel, meaning it is stronger and more durable. However, it also costs much more.
Honestly, it is beneficial to spend more money on high-quality materials if you want your racking to be able to take on heavy loads over an extended period of time.
- Design and Customisation
Standards are always quicker and cheaper to install, which is the case with standard racking systems. You might need a custom design tailored to the specifics of your racking needs and warehouse features. Customised racking might include bespoke dimensions and elements, which raises the total costs.
- Load Capacity Requirements
Racking that is supposed to hold and bear heavy loads needs to be more robust and more reliable. This means thicker steel, extra reinforcements, and sometimes special safety features, all of which add to the price.
- Dimensions and Layout of a Warehouse
Your warehouse’s size and structure will also impact the cost of racking. Installation can be made more difficult with high ceilings, narrow aisles, and middle floor columns. These factors could require additional modifications, which will increase overall costs.
- Complexity of Installation
Some racking systems can be set up quickly while others require more time, tools, and skilled labour. Sophisticated installations will incur higher labour costs.
- Location Geographical
Costs associated with steel, transport, and labour change from one region to the other. Higher material or labour costs in your area will mean more expensive racking systems.
- Brand and Supplier
Existing suppliers have higher prices because of their strong market reputation; nonetheless, they provide better service, warranty, and long-term advantages. Shoppers can purchase from local dealers to take advantage of lower shipping costs, but may be limited in customisation options.
3) Average Cost Breakdown by Racking Type
Strength, storage capacity, and design dictate the warehouse racking system price. will be sold for. The top racking systems offered are tailored for specific tasks and come at varying price ranges.
a) Selective Pallet Racking
Cost: $50−$100 per pallet position
This is the most commonly used type of racking. It allows access to every pallet, which makes it perfect for a warehouse with varied products and types. It is also affordable, flexible, and easy to install or amend.
b) Drive-In / Drive-Through Racking
Cost: $80−$150 per pallet position
These types of systems are meant for storing large amounts of identical stock. Drive-in racks are great for storing large quantities efficiently, but have less access to individual pallets.
c) Push-Back Racking
Cost: $100−$200 per pallet position
With this racking system, pallets can be stored in distant rows. When one is taken out, the next slides forward.
d) Pallet Flow Racking
Cost: $150−$250 per pallet position
As we discussed earlier, pallet Flow Racking uses rollers to move pallets from the loading side to the picking-up side.
e) Cantilever Racking
Cost: $60–$150 per arm
Now you know that this racking is meant for items such as pipes or beams, which can be long, heavy, or shaped oddly. Note that the prices on this item depend on the length and weight capacity of the arms.
f) Mobile Racking
Cost: $200−$500 per pallet position
These racks are more expensive, but make for the best investment in cold storage or smaller warehouses where space is at a premium.
Racking Type | Average Cost |
| Selective Pallet Racking | $50–$100 per pallet position |
| Drive-In / Drive-Through | $80–$150 per pallet position |
| Push-Back Racking | $100–$200 per pallet position |
| Pallet Flow Racking | $150–$250 per pallet position |
| Cantilever Racking | $60–$150 per arm |
| Mobile Racking | $200–$500 per pallet position |
4) Additional Costs to Consider
When planning a budget for warehouse racking systems, these additional costs can affect affordability:
- Installation and Labour: Setting up a racking system isn’t the simplest task. It needs some level of skill, the right tools, and time. Economically, labour can add 15 to 25 per cent to your bill. The cost goes up with uneven floors, tighter spaces, or specific installation needs.
- Permits and Compliance: You may require racking permits, which will involve checking the local building codes, fire regulations, seismic checks, and checking if your setup is compliant with local guidelines.
Depending on the case, these approvals might need professionally drawn documents, passport-like inspections, and stamps, which may incur some charges.
- Maintenance and Repairs: Racking systems require that you maintain them on a regular basis to guarantee safety and functionality. You will need to check for damages to the floor level and other areas, bolts may need tightening, worn parts must be replaced, and alignment checks on all levels have to be done. While these expenditures do not stand out at first, they are ongoing costs to be factored in.
- Accessories and Safety Features: Protecting a warehouse and maintaining it in functional order often mandates the purchase of column protectors, guardrails, safety/netting, wire decking, and enhanced labelling systems.
5) Cost-Saving Strategies
There are various ways to minimise costs without affecting safety or quality when planning you are planning to purchase warehouse racking. The following approaches will help you achieve that.
- Purchasing Used Racking
Used racks can allow you to save 30-50% of the cost when compared to new systems. You should, however, examine such racks carefully to ascertain that they are strong and undamaged. Well, safety should also be prioritised.
One important thing to consider here is that you should purchase used racks from credible sellers who offer warranties or provide certifications.
- Bulk Purchasing
If you are setting up a new warehouse or looking at multiple locations, consider bulk purchasing, as it comes with volume discounts from suppliers. Buying in bulk often lowers the price per pallet position.
- Modular Systems
Modular and expandable racks allow for gradual adjustments to your business storage. These systems help reduce upfront investments and simplify the addition of new racks at later stages.
- Supplier Comparison
Always obtain quotes from a range of sellers and manufacturers. This enables you to verify other quotes in order to get the best price possible for the services offered.
- In-House Installation
Removing contractors from the equation can lead to significant savings in labour costs. Have your in-house team undertake the installation, provided they have the needed equipment and skills. Make sure, however, that safety and quality standards are met.
- Additional Suggestions
- Think twice before purchasing racks by planning your layout to avoid overbuying.
- If your storage requirements are temporary, think about renting racking systems.
- Keep an eye out for special supplier off-season offers.
- These methods ensure that you maximise your budget while acquiring an efficient and safe racking system.
6) Conclusion
Material quality, customisation, load requirements, and installation are some of the various factors that affect warehouse racking prices. A good racking system satisfies the specific storage requirements and budget. So, relying on thorough research and expert consultation allows you to make informed decisions and investments that ensure smooth, safe, efficient warehouse operations with optimal expenditures.
If you’re looking for affordable warehouse racking, Mracking is the best go-to choice. We have over 16 years of experience providing customised solutions with excellent build quality and competitive factory pricing. From pallet racks and cantilever systems to mezzanines, Mracking provides storage systems that are customised to your specifications and budget. So, contact us right now without any delay!
7) Frequently Asked Questions
1. What is the lifespan of a warehouse racking system?
The use of a warehouse racking system is estimated to last from 10 to 20 years. The lifespan has to do with a number of factors, including maintenance, load weights, the repetitiveness of usage, and surrounding conditions. It is advisable to do routine checks to sustain quality.
2. Can I mix together different racking systems?
Yes, jigsaw alternation is widely accepted. Mixed use of selective, drive-in, and flow racks in hybrid systems offers flexible optimisation of storage based on product type, available space, and handling requirements, enhancing efficiency.
3. How do I find out what racking system is most suitable for my warehouse?
Assess the size, weight, and turnover rate of your items. Factor in warehouse size, budget, cost of accessibility, and other relevant information. Moreover, seeking professional help is important in order to select a system that optimises space and operational efficiency.
4. What about the financing options available for racking systems?
The majority of the suppliers offer financing or leasing arrangements to reduce the initial expense. Each supplier has different terms, so opt for more suitable flexible payment plans that align with your budget and future adjustments.
