What if it was possible to double the storage space in your warehouse without physically expanding the area? Sounds too good to be true? Well, that is exactly the position mobile racking puts you in. This smart system operates like sliding racks, which, when opened, greatly optimize storage space.
In this guide, we will discuss the functionality of mobile racking and why so many companies are switching to it. So keep reading!
Figure 1: Mobile Racking
1) What Is Mobile Racking?
As the name suggests, mobile racks are shelves that can move, which is particularly useful if you don’t have space to store large quantities of materials. Due to that, there is no need to have a walkway between every row. You only need one path open at a time, and the other shelves can remain close together.
- How It Works
At this point, you may be curious about the working of the moving shelves. Here we will discuss the working of the mobile racking:
Figure 2: Mobile Racking working
- To start with, the shelves are positioned on special bases that have wheels. These wheels rest on tracks on the floor.
- If you want to grab something, you either rotate a handle or press a button.
- In response, the shelves will either roll left or right to open a gallery.
- After that, you’re able to walk in, get what you need, and close the shelves once more.
Some are moved by hand while others use motors for automatic movement. To save people, many safety tools are implemented, such as emergency stop buttons and motion sensors. These guarantee that no one is injured during rotatory rack operations.
- Applications of Mobile Racking
So, in which areas are mobile racking systems utilized? These systems are implemented in places that require a high density of storage yet have limited floor space. For instance,
Figure 3: Uses of Mobile Racking
- Storage warehouses: Firstly, cold storage warehouses use it to keep frozen foods in stock while minimizing electricity costs.
- Hospitals and pharmacies: Later, Hospitals and pharmacies also use mobile racking to store and organize medicine and medical supplies.
- Shops and retail stores: Additionally, shops and retail stores use it in their stockrooms to store extra products.
- Libraries and offices: Moreover, they serve as holding areas for books, files, and other such documents in libraries and offices.
- Factory storage: Last but not least, factories store tools, parts, or finished products in these spaces.
2) Types of Mobile Storage Rack Systems
There are differences between racking systems, as some are moved by hand, either machine or motorized. Each type serves its purpose in different settings. In this section, we will discuss various types of mobile racking:
i) Manual Mobile Racking
First, there’s manual mobile racking. This is the simplest kind. You move the shelves by turning a handle or wheel. The handle is usually on the end of the rack. When you turn it, the shelves roll along the tracks and open up a walkway. This type works best when:
- You do not have to relocate the racks frequently.
- You are keeping light or medium-weight items.
- Your area is small, or your budget is limited.
Figure 4: Manual Mobile Racking
It’s easy to use as it doesn’t require electricity, but if the racks are heavy, it can be difficult to move.
ii) Mechanically Assisted Mobile Racking
Next up is the mobile racking system, which is manually assisted. It is an improvement on the manual type because it has a handle and uses a gear system to make the movement of the shelves easier. Heavy racks will not require much effort to move. This type is suitable for you if:
- You require storage for a bulky, heavy item.
- You need something that does not need power for work.
- You want a low-cost storage solution that enables frequent repositioning of racks.
Figure 5: Mechanically Assisted Mobile Racking
This system is generally seen in headquarters, libraries, and light warehouses.
iii) Powered Mobile Racking
Last, but not least, there’s powered mobile racking, which uses an electric motor to move the racks with just a push of a button or a remote, making it the most advanced type. Some systems are fully automated and have lights, alarms, and protection detectors. This system works perfectly when:
- You are storing difficult and bulky items.
- You have an oversized warehouse.
- You prefer swift access with slight to no effort.
- You prioritize top safety and the latest technology.
Due to the advantages, this system is usually more expensive than others. However, it is beneficial in saving substantial amounts of time and effort in the long run.
Figure 6: Powered Mobile Racking
Martin Adaszkiewicz from Quora said that powered mobile racking is an efficient way to maximize storage space, especially in areas where land is expensive. He mentioned that fewer aisles are needed, allowing up to 90% of the space to be utilized, which is perfect for cold or freezer stores.
He also pointed out that with this system, you can access any pallet without moving others, and there are no FILO limitations. Plus, no specialized trucks are required.
Figure 7: Quora Review
3) Advantages of Mobile Racking
Let’s move on to discuss the reasoning behind why something such as mobile racking is such a great idea. Numerous businesses and warehouses make use of mobile racking, and there is a good justification for this.
+ Maximum Space Utilization
Primarily, mobile racking improves the usability of your available space. In traditional shelving systems, a separate walkway has to be left between every row arranged orderly. Such systems consume an excessive amount of space.
However, with mobile racking, only a single hall, which is movable, is required! This means that more can be stored in the same area.
+ Improved Inventory Access
Another notable benefit is access to products. With mobile racking systems, you just have to open the aisle where your items are stored, and everything is conveniently accessible. There is no need to do any digging or moving of boxes.
This mobile storage system speeds up the process of recovery. Moreover, with everything stored in predefined locations, remaining organized is simpler. This decreases errors and reduces time spent searching for items.
Figure 8: Improved Inventory Access
+ Flexibility and Adaptability
The flexibility of mobile racking systems is their greatest advantage. It allows for the storage of heavy or light, small or big items. If your storage requirements change, you can also change the configuration of the racks.
Your storage can be adjusted accordingly, whether you keep boxes, frozen food, pallets, files, or anything else. Hence, if there are changes or growth in your business, the mobile racking will change as necessary along with your business.
+ Enhanced Security and Safety
Mobile racking systems, for instance, can assist in protecting assets. Most systems have safety mechanisms, such as aisle sensors that halt the racks when movement is detected. Some systems even have locks for certain items so that only authorized personnel can access them.
Figure 9: Enhanced Security and Safety
4) Disadvantages and Limitations
While mobile racking offers many advantages, understanding the downsides is just as important. No system is flawless. Now we will look at some drawbacks and restrictions so you can determine if it is advisable for you.
– Higher Initial Cost: Mobile racking is more expensive due to the added cost of rails, moving parts, and sometimes even motors.
– Installation Complexity: It is more difficult to put into place as it needs floor tracks, and overall, must be aligned perfectly.
Figure 10: Installation Complexity
– Limited Simultaneous Access: Each section opens individually, and therefore, only one aisle at a time is accessible. This means that many employees may queue, which will reduce efficiency.
– Maintenance Requirements: These components require consistent upkeep to ensure the wheels, motors, and safety devices are in good working order.
Figure 11: Maintenance Requirements
5) Factors to Consider Before Installation
Before putting in place a mobile racking system, it’s necessary to consider certain important factors. These will help you determine whether or not mobile racking is well-suited for your area, your items, and your finances. Here we will discuss the considerations one by one.
i) Floor Load Capacity and Condition: The first thing to do is check if your floors are flat and strong enough. This is important as mobile racking is heavy and requires an even surface to push without risk, as well as effortlessly.
Figure 12: Floor Load Capacity and Condition
ii) Warehouse design and Dimensions: Further, be aware of the design of your warehouse. You also need to ensure that there is adequate space for the lanes and the mobile shelving. An optimal fit is necessary because the system must operate free of crashes into walls, doors, other machines, or equipment.
iii) Type of Goods Stored: Also, think about what items you would like to store. Various goods require unique configurations. For example, pallets have their own racks, which are completely different from those used for little packages or files.
iv) Required Access Frequency: Another aspect to think about is how often your team will need access to the items. If more than one person needs access, mobile racking may slow down entry since only a single aisle can be opened at a time.
v) Budget and Return on Investment (ROI): As a final point, look at your budget alongside the savings to be gained in the long term. Although mobile racking tends to have a higher starting price, it increases savings by improving space utilization and decreasing warehouse prices, particularly in cold storage areas.
6) Mobile Racking vs Other Warehouse Racks
In order to understand the position of mobile racking, let us discuss its comparison with other common systems of storage.
| Features | Mobile Racking | Static Racking | AS/RS (Automated) | Pallet Racking |
| Space Efficiency | High, uses only one moving aisle | Low, needs many fixed aisles | Very high, compact, and automated | Medium, depends on layout and design |
| Cost (starting Buy) | Medium to high | Low | Very high, expensive setup | Medium, affordable for most warehouses |
| Access Speed | Medium, one aisle at a time | High, all aisles open | Very high, robotic picking | High forklifts can access quickly |
| Flexibility | High racks can be adjusted | Medium basic setup | Low, fixed design for automation | High works with many pallet sizes |
| Automation Level | Low to medium (manual or motorized) | Low | High, fully automated | Low, manual, or semi-automated |
| Best For | Saving space in medium to large warehouses | Small warehouses or tight budgets | High-speed, high-volume storage | Storing standard pallets in most industries |
| Maintenance Needs | Medium, check rails, wheels, and motors | Low, simple structure | Machines need regular service | basic upkeep |
7) Upcoming Directions in Mobile Racking
With the advancement of technology, mobile racking systems are also increasingly smarter and environmentally friendly. Let’s discuss the top directions that define the future of mobile racking systems.
Figure 12: Upcoming Directions in Mobile Racking
- Smart Warehousing Integration: First of all, mobile racking is now evolving into a part of smart warehouse systems. It now utilizes digital applications and equipment to increase efficiency and precision.
- IoT for Real-Time Monitoring: Also, sensors are now being attached to shelves to facilitate real-time tracking. In addition, this enhances safety, reduces mistakes, and improves general checklist control.
- AI-Driven Automation: Even more, AI is starting to control the timetable for moving racks. This cutting-edge AI technology decreases the workload and also optimizes the speed at which the processes are accessed.
- Eco-Friendly Materials: One more example supporting this notion is the use of eco-friendly materials. These new designs support sustainability and decrease waste.
- Modular and Expandable Designs: Additionally, many systems today have modular components. This makes it easier to adjust or expand the racks, as required.
- Energy-Saving Technologies: New types of motors and lights are now being used. Their use is especially advantageous in cold storage companies.
Final Thoughts
In short, mobile racking is creative in the way that it maximizes storage. It improves the regulatory system, works in a variety of industries, and provides better access to items. While the starting price is possibly high, the advantages gained in the long run are often worth it.
Furthermore, with characteristics like detectors and automation, mobile racking is becoming more advantageous for today’s warehouse requirements. At Mracking, we offer various mobile racking systems tailored to maximize creativity and suit the specifications of your warehouse. Contact us today, we’re here to help!